MES and SCADA explained

MES vs SCADA: What is the difference?

SCADA shows what the process is doing. MES adds production context such as orders, batches, quality, genealogy, traceability and execution.

Where they fit

In a typical ISA-95 architecture, SCADA primarily sits at Level Two (2), while MES primarily operates at Level Three (3).

SCADA

HMI, alarms, machine states, trends, process variables and supervisory control.

MES

Orders, batches, production, quality, genealogy, traceability and electronic production records.

Typical data path

PLC → OPC UA or industrial server → SCADA/Edge → MES → ERP. MES does not need to directly control every PLC in order to understand production.

The key distinction

SCADA may know that a pump is running. MES can know which order is being executed, which material is being used and whether the finished product is traceable.

Explore visually

See MES and SCADA inside the complete industrial architecture.

Open Concept Board